Flooring Update

Before we had the baby, I had laid out our decision making process & plans for installing new hardwood floors.  It’s been just over 5 months since my last update (https://loveandelbowgrease.com/2016/01/10/new-flooring-project-commence/)  and I can happily say we have new floors!  The upstairs flooring was completed (“Phase 1” as Mike would call it) ~ January 24th, so just in the nick of time (baby was born on the 31st)!  Mike ripped the flooring up in what is now our bedroom first and we hit a snafu- getting the debris out of the house.  It’s an old house, with small doorways and hallways and a deceivingly long distance to maneuver through to get big piles of splintery wood outside.  We quickly decided the easiest and quickest way was out the window into the backyard, so the two of us had a nice little assembly line going (even with me being 9 months prego!) and actually got through the massive piles quite quickly.

IMG_3287.JPG

the dogs had a field day with their new toy pile

 

After demo, there was a lot of shop-vacuuming to be done to prep the subfloors so he could make the necessary repairs and lay the felt paper.  First, he had to replace one board that had been displaced & broken when we installed a new beam in the ceiling below.  He also nailed the subfloor boards down in additional places in an attempt to make the floors less creaky.  (spoiler alert- a few months later I can assure you it did not work).

IMG_3296

on our way to restoring flat floors!

 

As I was typing this post, I asked him what the felt paper does, to which he responded with a blank stare followed by a pensive, “I don’t know,” and a minute later assured me that it’s to provide a vapor barrier.  A quick google search brought me to a forum (http://www.greenbuildingadvisor.com/community/forum/green-products-and-materials/15913/were-getting-hardwood-floors-installed-they-want-) where I found the following information:

“Neither 15# felt nor red rosin paper are vapor barriers. Their purpose is NOT to keep subfloor moisture from the flooring. The purpose of these membranes is to control dust penetration (more important when subfloors were boards rather than plywood), to create a slip plane to allow for differential expansion, and to cushion the interface to minimize squeaks. A membrane should always be installed between subflooring and a nail-down wooden finish floor.”

Thanks for the information, Riversong from the greenbuildingadvisor.com forums!

 

IMG_3301

Taking a sneak peak- floors laid out over 15# felt paper

IMG_3325

another “in-progress” view

 

Once the prep work was done, he was able to spend a few weeknights laying the floors in about half of the one bedroom.  That weekend he had the help of our dear friend Matt, and  they made quick work of getting the floors laid and the other room demoed.  They had some hiccups laying the floor in the hallway and lining it up between the rooms, but overall they made a quick and easy job of it.

Main takeaways:

  1. Doorways/closets are difficult.  Mike says that laying the floor was super quick outside of these areas.
  2. Keeping things in line through doorways/hallways and into other rooms is difficult.  They were able to come up with some work arounds and line everything up nicely, but it was touch & go for a few hours trying to merge the hallway and the 2nd bedroom.
  3. It pays to have helpful, intelligent and overall amazing friends.  This we seem to learn over and over again.  Thanks, Matt!!!
  4. If you’re not replacing the sub floor, make sure you’re REALLY thorough in nailing down the existing surface.  Unless you want to be quietly making your way out of your itty bitty baby’s room and trying to avoid 75% of the floorboards because they creak.

Phase 2 (the first floor) was completed when I got the little guy out of the house for a long weekend to visit my family.  I use the term “completed” loosely- there is a section of our first floor bedroom/office that is still not done, as well as our entire staircase, because DIY = steep learning curve = not ordering enough materials.  I’ll get into that eventually in a future “blooper reel” post.  Mike is finally (2+ months later) picking up the supplementary flooring this week and will hopefully be able to finish up by the end of the month.  Until then, you can look at this picture and pretend like you don’t know that the whole house isn’t quite done.

IMG_2589

ta-da!!!

Will post an update when the staircase is complete! We are also updating the railing and balusters to be a little more our style, which I’m super excited for.  There’s always something on the to-do list here 🙂

 

 

Advertisements

New Flooring Project Commence

In my last post I detailed the difficulties we were having making a decision on our flooring, and how we are very limited on time with Baby I’s arrival expected in less than 4 weeks at this point.  Since that time, after carefully considering our options, we decided to rip up our old flooring and replace with new solid hardwood.  With the quality of materials and warranties available now, and Mike’s ability to DIY (with help), it just seemed to make the most sense moving forward.

Mike had decided quite quickly that hickory would be a great material for us to use from both a form, function and financial standpoint (maybe I’ll call those “The 3 F’s of Home Improvement”!)- it’s higher on the Janka scale than Oak, which means its harder/more resistant to wear and tear.  (check out this link if you’re interested in the Janka scale:  https://en.wikipedia.org/wiki/Janka_hardness_test, thanks Wikipedia!).  We have two very exuberant fur kids and we are anticipating even more spills, drops and other accidents with the upcoming addition of our non-furry little one, so we needed something durable.  (At least, I hope he or she isn’t furry.  Fingers crossed for the appropriate level of furriness. But I digress.)

When selecting new wood floors, there are a TON of options.  It helped going in with an overall budget in mind and a few priorities in terms of features, but it still was really overwhelming trying to narrow down.  My being under the weather complicated things further, but luckily Mike was able to take the lead after we agreed upon a few things.

1)  Solid Wood vs. Engineered- after talking to a sales guy at a flooring showroom to weigh our options, and also going with our gut, we agreed that solid hardwood was the way for us to go.  Engineered wood is great, but we would have had to lay new subfloors.  Plus, we don’t live in a particularly wet area, so it wasn’t necessary for us.  We like the longevity of solid wood/the ability for us or a future owner of our home to refinish if the need or desire arises.

2) Plank Size- We weren’t going to splurge for super wide planks.  While we LOVE the look, we hated the price of going to a 4 or 5 inch wide plank, especially since we wanted to stay with solid wood instead of engineered.  Plus, after some research, we learned that less wide planks offer a slight benefit for structural integrity/durability, and you’re also less likely to have to toss out boards because of bowing etc during the install.  This appealed to our sensibilities/training as engineers.  Of course, if I’m being honest, this decision was 97.8% based on the price tag.

3)  Type of Wood – Mike basically read up on different types for two days straight so when he said we should go with hickory, I didn’t question it.  Easy-peasy.

Other things that weren’t as easy:

1) Finish Color- we wanted to do something timeless but also wanted something that would be different than what we had before/would have more of an impact.  Our style overall is pretty traditional, so we knew we didn’t want to stray too far from that (or our house’s 1948 cape cod roots). I was pushing to go for something really dark, but in the end, Mike convinced me otherwise.  Now that we have some flooring laid out upstairs, I’m super happy how it worked out.

2) Other finish details- who knew there were so many options???  Go to a flooring showroom and it will truly blow your mind.  Many of the floors that look super sharp require hand finished detailing from skilled workers- and unsurprisingly, coming at a premium on the price tag.

We were originally zeroing in on a flooring manufactured by Shaw- “Lucky Day”, in the finish “Horseshoe”.  (https://shawfloors.com/flooring/hardwood/details/lucky-day-3-25-sw478/horseshoe)

 

shaw lucky day

Smooth Finish Hickory Flooring- Shaw “Lucky Day”

Based on the target price we were looking in at the showroom, factoring a discount for ordering more than 700 square feet,  (somewhere around $6/square foot), this material was a great option for us.

Ever the bargain hunter, Mike went to work looking at online suppliers, and was able to find it for slightly cheaper on http://www.flooringmarket.com.  He started looking at other options on that site just for comparison purposes, and ended up finding a different hickory floor by Shaw, called “Pioneer Road”, that caught his eye (https://shawfloors.com/flooring/hardwood/details/pioneer-road-sw508/trail).  It was slightly more expensive because of it’s hand-scraped finish (see not-so-easy decisions #2, above).

pioneer road ridge

Hand-Scraped Finish Hickory Flooring by Shaw- in “Ridge”

However, playing around in the online shopping cart he actually realized that while the material itself was more expensive, our costs would actually be lower because shipping was cheaper for this flooring vs. the Lucky Day. We assume it must be kept at a warehouse that is closer to us.  He went to go check it out in person at a showroom (while I slept on the couch in a sinus migraine induced stupor), and brought home pictures to confirm that we preferred the detail of the hand-scraped finish.  It also lends itself more to our lifestyle, with the pups and future toddling kiddo-  it has a bit of a “pre-worn” look so that in the event that the material does give way to some wear and tear, which it inevitably will, it won’t stick out like a sore thumb.

I was really pushing for the finish “Ridge” featured in the picture above, but Mike kept insisting it was too dark and “Trail” would be the better choice.  After re-examining his in person pictures and also finding this gem on Houzz (LOVE that site, BTW), I decided to trust his judgement.

He placed the order on New Year’s Eve, and it shipped from the warehouse that following Tuesday or Wednesday, and arrived Friday afternoon (8 days later, not too shabby considering the warehouse was closed for the holiday) via FedEx Freight.

What an experience getting the material off the truck and into the house.  I watched from the window with bated breath as the delivery driver struggled to maneuver almost 2 tons of floors onto the lift-gate thingy on the back of his truck, convinced he was going to fall off and perish under said 2 tons of flooring.  Minutes later, the driver is safe, but I’m watching my husband throw himself under said 2 tons of flooring as it starts falling off the truck (all the while I’m screaming “OH MY GOD!!!! OH MY GOD!!!!”).  Luckily the driver got the platform to lower while this was happening and the physics of it all somehow worked in a way that did NOT result in Mike smushed under a pile of flooring materials at the base of our driveway.

Off the FedEx man went, and we were left with 39 100-lb boxes to move to various locations in our house.  At 36 weeks pregnant, I was strictly forbidden from trying to help, and if we’re being honest I wouldn’t have been much help more than likely anyway (probably would have helped carry in a few boxes and then given up- those boxes were HEAVY!).  Mike, true to form, insisted he was going to do it all himself.  He brought 4 boxes in, was hyperventilating, and I sent a text to 4 of his friends and got 3 positive responses of people being able to come help at some point that evening.  Our dear friend Steve won the coveted spot, as he was available earliest.  Less than an hour later the poor guy showed up in work clothes and they were able to get ALL of the boxes inside, including 12 maneuvered upstairs through our teeny tiny stairwell and hallway.  Props to Steve (and our other friends) for being the best ever.  I was too busy executing my all important job of opening and shutting the door, so I only got a picture at the tail end.

IMG_3299

“We get by with a little help from our friends.” Or a lot of help. A whole lot.

Now, we have to give the boards some time to acclimate to the temperature and humidity inside the house.  The floors have been ripped up and the sub floor has been prepped in our bedroom, and installation will start this Friday.  Sneak peak of some of the flooring laid out:

IMG_3301

I really should take better pictures

Here’s hoping Baby Ivey keeps cooking for at least another 3 weeks and we can get the 2nd floor finished and the nursery set up prior to his or her arrival.  Our life may be crazy, but I wouldn’t have it any other way!